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Jackson's avatar

Rob does important work clearing away the weak arguments, but I think the two "real" reasons he lands on are still downstream of the actual structural case.

The strongest argument for U.S. manufacturing policy isn't the trade deficit or even China as a geopolitical adversary, it's that the economics of global supply chains have fundamentally broken down, and the private sector has already figured this out even if the policy world hasn't caught up.

Three Forces Making the 2000s Offshoring Logic Obsolete:

1. China's demographic cliff is not a risk, it's arithmetic.

The one-child policy's consequences are arriving now. Chinese manufacturing wages have risen roughly 5x since 2005, and the working-age population is entering structural decline as their largest generation hits mass retirement. The dependency ratio will force wages higher indefinitely. This isn't a policy problem to manage, it's a mathematical certainty that eliminates the labor arbitrage that made offshoring rational in the first place.

But the deeper point goes further than China specifically. The entire offshoring cascade, from Japan to South Korea to Taiwan to China to Vietnam, was only possible because it could repeatedly find the next large pool of impoverished, accessible labor. That cascade is now running out of runway. The remaining low-wage populations lack the infrastructure, political stability, logistics networks, and industrial base to absorb complex manufacturing at scale. Bangladesh's garment wages have more than doubled since 2010. Vietnam's manufacturing wages have tripled since 2012. There is no next China. The arbitrage that drove 40 years of globalization consumed itself in the process. The workers got richer. The wages converged. The model is spent.

2. The shale revolution changed the global cost equation permanently.

This doesn't appear anywhere in the article, but it's arguably the single biggest structural tailwind for domestic manufacturing. U.S. industrial natural gas prices are now roughly 15 times cheaper than Europe and Japan, and approximately 4 times cheaper than China. This matters because energy represents 40% of the cost of heavy manufacturing, more than labor. Germany is the cautionary tale sitting in plain sight: an industrial powerhouse that deliberately dismantled its energy base and is now paying the price with stunted industrial output. The United States made the opposite choice and most analysts haven't internalized what that actually means for manufacturing competitiveness.

Between 2014 and 2019 alone, U.S. oil production increased by 5.3 million barrels per day, effectively adding the equivalent of one Canada to the market. The shale revolution saves U.S. consumers and industry an estimated $203 billion annually. When you layer renewable energy potential on top of that, the Great Plains wind corridor, the Sunbelt solar capacity, the hydroelectric resources of the Pacific Northwest, the energy architecture of North America is moving from sufficiency to abundance in a way that has no historical precedent. Automation and greentech compound this further. When you eliminate labor arbitrage through robotics and have the cheapest industrial energy in the developed world, the math on domestic production looks completely different than it did in 2005.

3. Corporate boards have repriced supply chain risk after repeated existential shocks.

COVID didn't just disrupt supply chains, it demonstrated that single-country concentration of production could halt entire industries for years. The Strait of Hormuz, Red Sea disruptions, and Taiwan anxiety have compounded this. The question in boardrooms now isn't "is domestic production cheaper?" It's "can we survive another shock with our supply chain in the other hemisphere?" That's a different calculation entirely, and it's driving capital allocation decisions that no policy instrument could have engineered.

The old cost-benefit calculation assumed cheap transport, geopolitical stability, and predictable transit. Every one of those assumptions was stress-tested between 2020 and 2024 and failed. When CFOs now run Total Landed Cost models, incorporating shipping costs, tariff risk, inventory carrying costs, quality control, and supply chain disruption insurance, the overseas "savings" often weren't what they appeared. The financial repricing of supply chain risk is permanent because it's now embedded in corporate governance frameworks, not just CFO memory.

Jackson's avatar

The Evidence Is Already Visible in Freight Data:

The evidence of this structural reorientation is visible in freight data right now in ways that cannot be faked or seasonally adjusted away.

Midwest flatbed freight rates are at $3.52/mile, the highest in the nation. The West Coast, historically dominant due to import volumes, is now the cheapest region at $2.92/mile. That $0.60/mile spread represents a complete inversion from the prior decade, when West Coast rates carried a premium of $0.20-0.30/mile over the Midwest reflecting port congestion and import demand. The load-to-truck ratio for flatbed nationally hit 73:1 in April 2026. A balanced market is roughly 3:1. The 2019 peak, which everyone in logistics considered historically tight, was 35:1.

This isn't a rate story. It's a physical reality story.

Flatbed trucks don't carry consumer goods. Nobody gets an Amazon delivery on a flatbed. What moves on flatbeds is structural steel, industrial equipment, factory components, energy infrastructure, wind turbine sections, construction machinery. When the Midwest is the hottest flatbed market in the country, originating freight rather than receiving it, there is only one explanation: factories, processing facilities, and industrial capacity are being physically built out across the Ohio-Indiana-Illinois-Michigan corridor and the I-35 corridor down to Texas.

For three decades the freight map was reliably coastal. Goods arrived at Los Angeles, Long Beach, Savannah, Newark, distributed inward. The interior received. The coasts generated. That map has inverted. The interior is now originating freight for the first time since roughly 1999, before China's WTO accession hollowed out domestic industrial production. The flatbed is the most honest economic signal available because it cannot be faked. It is revealed preference at industrial scale.

The underlying numbers confirm what the freight data shows. U.S. manufacturing construction spending has risen 192% since 2020, hitting $220 billion annually, five times the $41 billion spent annually on data centers, which absorbs most of the media attention. Manufacturing now accounts for 14% of all private construction spending, up from just 6% in 2021. The $1.743 trillion in announced manufacturing investments being tracked across 140 companies and 35 states is not a press release phenomenon, it is concrete and steel in the ground, equipment being installed, production lines being commissioned.

The Hemisphere No One Is Talking About:

Both the article and most manufacturing policy discourse operate within a U.S.-centric frame that misses the most important structural advantage of all: the Western Hemisphere as a self-contained, geopolitically coherent economic block with no viable parallel anywhere on earth.

Consider what this hemisphere actually contains when mapped honestly as a system rather than a collection of separate countries.

North America brings energy dominance, the world's largest consumer market, deepest capital markets, advanced manufacturing infrastructure, and the USMCA corridor connected by rail, an extensive highway system, and the Mississippi-Ohio-Missouri river network, one of the most extensive navigable inland waterway systems on earth, keeping transport costs among the lowest in the world. Mexico brings a young and growing labor force, rapidly developing industrial corridors, and existing aerospace, automotive, and electronics manufacturing capability. South America brings the most critical resource endowment on earth for the next industrial era: the lithium triangle of Argentina, Bolivia, and Chile contains roughly half of known global lithium resources; Chile produces 23% of global copper; Peru 12%; Brazil holds between 19% and 23% of global rare earth reserves.

The materials required to build batteries, wire factories, manufacture defense systems, and produce advanced electronics are sitting in the southern half of the same hemisphere. No ocean crossing. No Strait of Hormuz. No Suez Canal. No Taiwan Strait. No dependence on the port infrastructure or foreign policy decisions of governments with fundamentally different strategic interests.

The chokepoint comparison is decisive. Moving materials from Chile to Ohio involves Atlantic shipping lanes within a hemisphere of allied nations and one transit point, the Panama Canal, in a friendly country. Moving the same materials from the DRC, Indonesia, or China involves crossing multiple oceans, transiting through contested waterways, and depending on the continued goodwill of governments that are either unstable or actively adversarial. The supply chain resilience argument Rob makes about China applies with equal force as a positive argument for hemispheric integration.

This integration is structurally easier than any alternative because the Western Hemisphere has a geographic and cultural architecture that reduces the friction of cooperation in ways the Old World cannot replicate. No country in North or South America has a national identity rooted in ethnic nationalism attached to specific land in the way that makes European and Asian integration perpetually fragile. The Americas are built on civic rather than ethnic nationalism, identity defined by shared values and legal participation rather than bloodline. That architecture absorbs new investment, new populations, and new industrial relationships in ways that ethnically defined nations structurally cannot. The USMCA integration faces political resistance but not the civilizational incompatibility that makes European integration permanently contested.

Jackson's avatar

What the Pre-Offshoring Industrial America Was Actually Built On, And Why This Is Different:

The standard policy framing treats reindustrialization as a restoration of what existed before. It is not. What is being built now is categorically different from the pre-offshoring industrial economy in ways that make the comparison misleading.

The manufacturing economy of the 1950s through 1970s, the golden era of policy nostalgia, ran on a specific set of conditions that carried enormous hidden vulnerabilities. Energy was the most critical: the entire postwar manufacturing boom was built on an energy foundation that turned out to be dangerously fragile. The 1973 and 1979 oil shocks didn't just cause recessions, they demonstrated that an industrial economy dependent on foreign-controlled energy was not sovereign in any meaningful sense. Automation was primitive, making labor cost the dominant variable and creating the arbitrage that offshoring exploited the moment cheaper labor became accessible. Supply chains were information-poor, coordinated slowly, with no real-time visibility.

The reindustrializing economy of 2026 is energy sovereign rather than energy dependent. It is automation-capable in ways that eliminate the labor cost variable that drove offshoring in the first place. It is information-rich at every level, every machine generating data, supply chains globally visible in real time, AI optimizing production schedules and predicting failures before they occur. And it is building on mature physical infrastructure, the highways, railroads, river systems, electrical grid, ports, financial system, that the original industrialization had to construct simultaneously with manufacturing itself. A semiconductor fab in Arizona today doesn't wait for roads and electricity. They're already there. That compression of the infrastructure prerequisite timeline is enormous.

The pre-offshoring industrial economy was powerful but fragile. Energy dependent. Labor intensive. Information poor. The emerging industrial economy is energy sovereign, increasingly labor-light, and information rich. It is not a restoration. It is something new.

The Real Policy Constraint (Don't Screw Up the Window):

Rob frames this as "what should Washington do." The more important question is "what is the private sector already doing and why, and what does Washington need to not screw up."

The reshoring is happening largely despite policy, not because of it. The permitting system, grid interconnection queues, and skilled workforce pipeline are the actual binding constraints, not the absence of a Cold War-style industrial strategy.

The grid interconnection queue in the United States currently holds over 2,600 gigawatts of proposed generation and storage projects, more than double the entire current installed U.S. generating capacity, waiting years for approval. A semiconductor fab that needs a dedicated substation cannot wait four years in a queue. A battery gigafactory running on renewable energy cannot plan around an interconnection timeline measured in presidential terms. The physical buildout is ready to move faster than the regulatory architecture permits.

Permitting reform is more consequential than any industrial subsidy program. The ability to build transmission lines, pipelines, port infrastructure, and factory facilities at the speed that capital wants to deploy is the binding constraint on how fast this transition happens. Every year of permitting delay on a major project is a year of production that doesn't happen, jobs that aren't created, and supply chain resilience that remains unrealized.

The skilled workforce pipeline gap is the second binding constraint. Manufacturing expertise is not stored in manuals, it lives in the hands and minds of people who do it daily. The tacit knowledge that makes a semiconductor fab run, the machinist who can hear when a cutting tool is about to fail, the process engineer who understands why a line produces defects on humid days, took generations to build and was dispersed in less than a decade of offshoring. Rebuilding it requires vocational infrastructure that was dismantled in the 1980s and 1990s because there was no demand for what it produced. Rebuild the demand and you must simultaneously rebuild the pipeline, but the pipeline takes 10-15 years to produce at scale. That lag is the primary reason this transition is generational in duration regardless of how much capital is available.

Gary Pisano and Willy Shih identified the "industrial commons" problem in 2009. We're now in the remediation phase whether Washington leads it or not. The policy case for manufacturing isn't social policy, green policy, or even purely China policy. It's that the U.S. has a narrow window, perhaps 10-15 years, to build out the industrial commons before the global supply chain reorientation happens without adequate domestic capacity to absorb it. Miss that window and the structural forces that are now favorable become permanent constraints as capital flows elsewhere.

The Generational Frame Nobody Wants to Use:

The final missing piece in nearly all manufacturing policy discourse is the honest acknowledgment of the timeline.

We are approximately five years into a 25-30 year transition. The seeds went in the ground around 2020-2021, COVID as the forcing function, the supply chain trauma as the wake-up call, the CHIPS Act and IRA as the first policy responses. The physical evidence is real and accelerating: TSMC's Arizona fab is producing cutting-edge AI chips for NVIDIA, the first time advanced AI silicon has been manufactured outside Taiwan. LNG Canada shipped its first cargo in June 2025. Midwest flatbed rates are at levels not seen since before China's WTO accession. Manufacturing construction spending has tripled in five years.

But for most Americans, none of this is felt yet. The factories are still being built. The equipment is still being installed. The workers are still being trained. The supply chain networks are still being assembled. The generational transition is real and the direction is no longer seriously in question. The question is only speed, and speed is determined by whether Washington removes the binding constraints or adds to them.

Every major economic transition in history has been generational in duration and uneven in its distribution of costs and benefits. The communities and workers caught in the between, after the old structure but before the new one, historically bear costs that don't show up in the macro optimism. That transition pain is worth holding in view even while being genuinely excited about the destination.

The plant wilted. The roots are intact. The water and sunlight are coming back. But plants don't recover overnight, and the honest policy conversation should acknowledge both the genuine structural shift underway and the decade of unglamorous foundational work that still lies between here and the destination.

The structural forces driving this transition are real, convergent, and largely independent of what Washington does. The role of policy is not to cause the transition but to determine whether the United States captures the full opportunity of it, or watches the window close while arguing about multipliers.

Rokonuzzaman's avatar

Manufacturing is a way to commercialize proprietary knowledge and ideas as product features. Success stories are TSMC, Largan, and many more. It's worth noting that although iPhone design is Apple's idea, component supplier Largan's gross margin exceeds Apple's by a factor of 2. Is it a weak or strong reason? Here is Largan lesson: https://www.the-waves.org/2022/02/19/high-profit-ideas-of-lens-making-a-lesson-for-startups/

Robert D. Atkinson's avatar

Thanks. It is weak because the reasons were for a nation not the world.

Kaipability's avatar

You should have started with defining Manufacturing i.e. High Value vs Low value.. Manufacturing isn't a "Sector" its a Capability Spectrum. As Elon would say "Unless you have been in Manufacturing, especially Manufacturing something new, you will not understand". It might be time to listen to "Manufacturing Engineers" before policymakers in these times. Before its too late. Kaipability.substack.com